Casting processing sectors, site survey link to stream digital closed-loop ation of enterprise manufacturing ination

With the continuous innovation of products, market competition is constantly increasing, requiring companies to provide technology and equipment more large, sophisticated, complex molds and tooling products, also requires more rapid, shorter ivery time. In this case, the requirements of the mold manufacturing technology requires constant upgrading to meet the ination technology, digital, fine, automation and field-oriented requirements, with rapid prototyping recycling technology and reverse engineering, complete flexible, agile manufacturing, and stream digital closed-loop ation of enterprise manufacturing ination.
Stamping die quality control program - the scene of large measurement techniques
Automobile cover mold as the representative of stamping dies, in its processing, lapping, prototype, parts and other fields of measurement technology are made strict demands. This includes areas of rough castings preparation, processing and testing of complex surfaces, the clamping mold trial analysis, given the weight of large stamping die size, shape complexity, require more site-based measurement system throughout its processing, manufacturing, assembly, research cooperation tryout mold parts measurement and even copy the whole repair process.

01 casting processing sectors
Blank stamping die casting process, the popular LFC processing methods, namely the use of sludge, resins, plastics and other soft foam material into the EPC. LFC traditional processing methods for the engraving machine or a heavy-duty CNC machine tools, processing of these programs exist processing size is limited, and the foundation needs to be fixed and large investment limitations. ROMOCUT flexible robot milling systems to overcome the above drawbacks: removable, without foundation and engine room, enabling multi-bit shift processing machine in order to achieve high-precision machining range of unlimited expansion, but also for the plastic foam material is disposed hollow cutters and vacuum in addition to chip system to ensure clean and pollution-free working environment. ROMOCUT, traditional milling systems EPC generation alternatives.


02 field measurements link
Stamping die processing stage, most efficient measurement solutions devaluation portable field measurement program - in power can be measured, flexible and suitable for small and hidden point measurements for the advantage of the articulated arm, in order to obtain high efficiency large area of ​​the surface point cloud Advantage camera measuring system with high accuracy and large measurement range laser tracker to win, of course, including the ability to process real-time feedback on the results of on-machine measurement step program. Site measurement solutions advantage is the ability to provide timely reference data to achieve high efficiency mold visual processing.


03 tryout
Through the analysis of uneven mold mold and shape as well as trial member rebound analyzed, adapt and modify the mold and, ultimately, the correct parts appearance. Large curved shape is a distinctive feature of its parts stamping die, so die surface point cloud alignment with its CAD is the most efficient data analysis tools. Cognitens WLS400 camera system is capable of measuring light from vibration and impact of harsh industrial environments, the realization of a single large-scale, high-precision, high-speed point cloud acquisition, and virtual point cloud assembly, bulk data processing such as data analysis. Cognitens WLS400 able to complete the mold, tooling and parts various aspects of multi-detection tasks, it can be used to mold the whole process from processing to ivery quality control.


04 Precision Measurement
Stamping die mold is to pass pressure to ensure the accuracy of the position of the mold parts, the upper guide post, guide sleeve, the positional accuracy of the guide pin being demanding. Universal precision measuring equipment fixed (bridge, gantry, cantilever) measuring machine, to be completed to verify the quality of high precision level. DEA gantry measuring machine adopts open plat structure and foundation, without weight limit, easy to place large stamping dies and unloading.


05 device adjustment
To make stamping die stamping parts, usually on the processing equipment precision alignment. Leica Absolute Tracker is a large alignment equipment, installation, calibration of the ideal solution. Unique PowerLock automatic target lock function, when equipped with reflective ball, Leica Absolute Tracker can achieve up to 160m within the range of precision alignment and testing under the complex conditions of the workshop environment.


06 parts detection
Stamping position and shape verification will determine whether the mold can be ivered, and fast, repeatable data acquisition and evaluation stamping surface analysis is the key measurement and analysis of the complete article. Fixed measuring system is equipped with the new CMS series laser scanner (bridge, gantry, cantilever CMM) it enables efficient automated detection stamping surface. CMS with automatic exposure, good adaptability, able to adapt to different materials and colors, a variety of materials of different brightness, variable width, variable pitch intelligent characteristics, making the article surface point cloud data acquisition more efficient. Mature parts of the production line of high-paced field of quality control, robotic automation can Cognitens WLS400A camera measuring system.


07 Gage
Gage is a reference line test large quantities of parts, depending on the precision gage, you can select a fixed measuring device or portable field measurement equipment.


08 replication and repair
Mold successful ivery need to be archived using the finished mold need to keep quality control in order to repair worn or replication. Cognitens camera measuring system and articulated arm with ROMER Absolute efficient laser scanning probe can efficiently collect mold point cloud data and CAD data comparison analysis or auxiliary reverse moing.
Mould enterprise ination
Modern efficient production mold ination, networking inseparable digitized detector support. PC-DMIS EMS enterprise-class digital measurement solutions throughout the product design, processing, quality assurance, data processing and analysis of the product life cycle-based PC-DMIS package a series of core technology, the establishment of efficient measurement system, integration detection integrates all aspects of product data from different digital inspection set collection and mass data processing become valuable intuitive visual analysis reports in a more direct way networks inside and outside the company for the relevant departments to share, not only to detect the underlying concern operational level to improve operational efficiency, enhance ease of work and reduce the intensity of work, but also concerned about the management of test equipment and test data management and monitoring, in order to facilitate more timely and suitable decisions. PC-DMIS EMS design goal is to achieve better part of product lifecycle process integration and sharing of quality ination for decision-making production more efficient ination support.